NationGate is an Electronics Manufacturing Services (EMS) provider since 2010. NationGate has been providing electronics manufacturing services and technical support to Networking and Communications, Instrumentation, Consumer Products, Medical Devices and Automotive sectors. Our vision to serve various industrial sectors by providing an alternative choice to the prospect. Services provided by NationGate include all kinds of high speed SMT (Surface Mount Technology), COB (Chip On Flex/ Board), Final Assembly (Box Build), precision Plastic Moulding and Final Testing services.
NationGate firmly believes that long-term customer satisfaction is the cornerstone of our success. To continue meeting the changing needs of our valued customers, NationGate is committed to creating value that increases customer competitiveness through a World-Class Manufacturing Excellence solution that delivers superior quality and service.
By continuing to deepen our knowledge, develop innovative solutions and advance our capabilities, we're helping global industry leaders to increase their efficiency, stay ahead of the competition.
Industrial 4.0 or “Smart Factory”, in which cyber-physical systems monitor the cyber physical processes of the factory and make decentralized decisions. The physical systems become Internet of Things, communicating and cooperating both with each other and humans in real-time via the wireless web. Vitrox’s V-ONE is an Industrial 4.0 software platform that collects BIG data from Cloud, Fog or Edge for analysis, with fully flexible visualization drill down charts and flexible dashboard to provide meaningful analytics to users in real time basis and extend the platform towards complete data feeding for Artificial Intelligence processing.
NationGate felt the platform was appropriate to manage the manufacturing processes and it started its journey with this platform in 2017. The lack of centralized system to monitor the entire production line of machine performance is essential to today’s manufacturing management. Previously NationGate was facing limitation of system to perform job assignment to support machine for maintenance, utilization, error and etc. Machine data has to be manually collected from each machine one by one and analysis. This was a time consuming and resources dependent task.
Today, Vitrox Technologies Sdn. Bhd. and Nationgate has successfully collaborated on the V-ONE Manufacturing Platform which allows monitoring of the machine health, status, process trends, yield trends, defects correlation with other inspection systems on the same line and link to our ticketing systems to have a close loop monitoring, detection and prevention process, all in a convenience of a touch screen monitor.
The successful implementation of Vitrox’s V-One Smart Manufacturing Platform at Nationgate’s SMT lines has allowed 30 per cent downtime improvement. On top of that, the platform also allowed a real-time monitoring and proactive system, the exchange of information, best practices, enhancements, and expertise in relation to the adoption of the platform, and through the adoption of the platform.